Controls Engineer · Detroit, Michigan

Dhruv Shah

Controls Engineer

Building reliable automation systems for automotive and logistics manufacturing — from PLC logic to robot integration.

Explore my work
Dhruv Shah, Controls Engineer
Open to connect

About

Engineering dependable systems for the factory floor.

I’m a controls engineer focused on making complex manufacturing systems run safely, consistently, and efficiently. My work spans PLC programming with Allen-Bradley and Siemens platforms, Fanuc robot integration, electrical and controls debug, and production launch support.

I have supported HMI and MES commissioning for automotive and logistics manufacturing programs serving GM, Ford, and Amazon. I approach every system with the same priorities: clear logic, disciplined testing, responsive troubleshooting, and solutions that operators and maintenance teams can trust.

I earned my M.S. in Mechatronics, Robotics & Automation Engineering from Lawrence Technological University, building on a multidisciplinary foundation in mechanics, electronics, embedded systems, and control engineering.

PLC

Programming

Robot

Integration

Plant-floor

Commissioning

Experience

Automation experience, from concept to commissioning.

Hands-on work across controls engineering, production support, technical services, and mechatronic systems.

01

Controls Engineer

Quality Design Services, Inc.

Apr 2023 — Present
  • Develop and troubleshoot Allen-Bradley and Siemens PLC programs for automotive and logistics manufacturing systems.
  • Integrate Fanuc robots with PLC-controlled equipment, safety systems, field devices, and production sequences.
  • Commission HMI and MES interfaces for high-volume programs supporting GM, Ford, and Amazon operations.
  • Lead floor-level debug, I/O checkout, cycle optimization, and production launch support with cross-functional teams.

02

IT Student Assistant

Lawrence Technological University

Jan 2023 — Apr 2023
  • Provided front-line technical support for campus hardware, software, accounts, and classroom technology.
  • Diagnosed workstation and network issues while documenting resolutions and escalating complex requests.
  • Supported faculty, staff, and students with clear communication and dependable issue follow-through.

03

Engineering Intern

PPAP Automotive Limited

Aug 2020 — Oct 2020
  • Supported manufacturing engineering activities for automotive components in a production environment.
  • Observed process controls, quality checkpoints, and equipment workflows to identify improvement opportunities.
  • Collaborated with production and quality teams on documentation and structured problem-solving activities.

04

Mechatronics Intern

Akaaish Mechatronics Limited

May 2019 — Jun 2019
  • Assisted with mechatronic system assembly, electrical wiring, sensor integration, and functional testing.
  • Applied embedded-system and automation fundamentals to prototype development and troubleshooting.
  • Prepared technical notes and worked alongside engineers to verify system behavior against requirements.

Education

Built on a multidisciplinary engineering foundation.

Jan 2022 — May 2024

M.S. Mechatronics, Robotics & Automation Engineering

Lawrence Technological University

Advanced study in robotics, industrial automation, controls, and intelligent mechatronic systems.

Jul 2016 — Aug 2020

B.E. Mechatronics Engineering

Gujarat Technological University

Multidisciplinary foundation across mechanical design, electronics, embedded systems, and automation.

Technical Skills

Tools for solving real production problems.

PLC / HMI

Allen-Bradley PLCSiemens PLCStudio 5000TIA PortalFactoryTalk ViewHMI DevelopmentMES Commissioning

Design Software

AutoCADSolidWorksElectrical DrawingsSystem Documentation

Embedded Systems

ArduinoSTM32Raspberry PiSensors & ActuatorsC / C++

Simulation & Controls

MATLABSimulinkControl SystemsRobot IntegrationFanuc Robotics

Other

CommissioningI/O CheckoutTroubleshootingTechnical SupportMicrosoft Office

Certification

Continuous professional development.

AutoCAD Professional Certificate

Autodesk

Selected Projects

Control thinking, applied through prototypes.

Academic and personal work exploring embedded control, autonomous systems, and practical mechatronic design.

01

Autonomous Robot Based on Arduino

A mobile robotic platform using onboard sensing and embedded control to navigate its environment autonomously.

ArduinoC++Sensors
02

Self-Balancing Robot Based on STM32

A real-time control system combining an STM32 controller, inertial sensing, and motor feedback to maintain balance.

STM32PID ControlIMU
03

Home Automation System

A Raspberry Pi solution for centralized monitoring and control of connected household devices and sensors.

Raspberry PiIoTPython
04

Automatic Car Jack System

A mechatronic lifting concept designed to automate vehicle jacking with a focus on usability and operator safety.

MechatronicsAutomationDesign

Contact

Let’s build something dependable.

Have a controls, automation, or robotics opportunity? Send a note and I’ll get back to you.